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Semiconductor Tools & Test Hardware: Tight-Tolerance Machined Ultem® Components

For wafer handling, test sockets, nests, and insulators, machined Ultem® (PEI) offers stability, purity, and precision. Enplas builds to print.

Built for clean, hot, and precise

Semiconductor fabs demand materials that stay dimensionally stable under heat and chemicals while minimizing particulate and ionic contamination. Machined Ultem® is widely used for nests, sockets, pick-and-place tooling, carriers, and electrical insulators thanks to its low CTE, high dielectric strength, and stiffness, all critical for repeatable alignment and signal integrity.

Industry references note adoption of Ultem® for wafer handling and chip-manufacturing fixtures where thermal stability and precision are indispensable. For miniaturized connectors and fine-pitch interfaces near the device under test, Ultem®’s low thermal expansion and high heat capability help maintain coplanarity and fit.

Parts Enplas machines for fabs & ATE

  • Test sockets & nests with micro-features and vacuum ports
  • End effectors, combs, carriers, and spacers for wafer handling
  • Dielectric standoffs, coil/coil-former details, and shields inside tools
  • Connector bodies & tails where low CTE improves pin alignment
    Ultem®’s Tg (~217 °C) supports thermal cycling and bake exposures typical of assembly and test flows.

How Enplas helps

As both an extruder of Ultem® stock and a precision machining house, Enplas controls material quality and geometry from billet to finished part. We provide:

  • Lot-traceable shapes optimized for machining (reduced residual stress)
  • Toolpath strategies for burr-free micro-features and flatness on thin plates
  • Material guidance on unfilled vs. glass-reinforced Ultem® for stiffness and wear, and cleanliness considerations